Manufacturing Plant Optimisation 

The Challenge

A large-scale manufacturing plant was experiencing frequent, unplanned equipment downtime, leading to production delays and increased maintenance costs. Their paper-based system made it difficult to track maintenance history and schedule preventive tasks effectively.

Our Solution

MAAPS was implemented to digitize their entire maintenance workflow. Preventive maintenance schedules were automated based on machine runtime hours, and critical spare parts were tracked in real-time. The mobile app allowed technicians to receive work orders and log repairs instantly from the plant floor.

Key Benefits & Results

• Reduced unplanned downtime by 35%
• Increased Overall Equipment Effectiveness (OEE) by 15%
• Improved spare part availability, reducing wait times
• Provided a complete, auditable maintenance history for all assets